WEBOct 1, 2021 · According to molecular depolymerization theory, rapid preheating relaxes the macromolecular structure of coal, thereby enhancing its fluidity during thermoplastic stage. After preheating coking coal, the cold and hot strengths of coke are commonly improved. In this review, the shortcomings and future research scope of the rapid preheating are ...
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WEBAbstract: The quality and cost of coke are the most important considerations for the smooth operation of blast furnace and technoeconomics of hot metal production. The quality of coke is primarily influenced by the intrinsic properties of coal/coal blend. The effort is being made worldwide to reduce the cost of coke by proper selection of coals ...
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WEBJul 29, 2019 · The idea of this paper is to properly utilize Indian lowrank coking coal (semicoking coal) with the blending of highrank imported coals and to reduce the overall cost of coke making. The blending of the coals has been done in two phases. Effect of blending mass ratio on the swelling index and plasticity parameters has been studied. The effect .
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WEBJan 2, 2024 · Furthermore, recommendations are made to improve the cokemaking process, and process models are focused on improving coke quality. Finally, the future of the cokemaking process to reduce CO 2 emissions to meet global environmental regulations is briefly summarized.
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WEBA coalblending model has been developed using relationships between coal and coke quality parameters. This coalblending model gives a leastcost coal blend for the desired coal blend quality in terms of ash, volatile matter, mean maximum reflectance, and coke quality based on the coke strength and ash content. The model takes into account .
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WEBJan 1, 2022 · The hot tamping coking technology is comprehensively investigated when the coal samples undergo plastic stage to improve the coke quality and save the coking coal resource. The influences of the tamping temperature, holding time and tamping stress on semicoke structures and coke characteristics were examined.
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WEBFeb 3, 2022 · In the coal blending for cokemaking, fat coal has a very important role for the caking and coking properties of the coal blends. ... Chen P, Zhang XH, Xiang R (2015) Analysis of the behavior of ...
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WEBThe effects of hot briquetting on the coke strength in the biocoke making process with coal blending method
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WEBMetallurgical coke sounds like a soda beverage, but it's not. It is a refined carbon product made from a special kind of coal. Using extremely high temperatures, coal can purified into coke which is then used in the iron and steel making processes. One of the most important steps in the cokemaking process is choosing the right coal to use ...
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WEBWork on understanding coal behavior in stamp charge condition, its impact on oven health and proper blending to achieve the best quality yielded immense benefit to blast furnaces. Selflearning through a process of change orientation .
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WEBNov 1, 2013 · In the case of machinery ovens, COG is combusted inside a coal carbonization chamber, and the coke oven is heated via heat transfer between the chamber walls. Some of the coking coal may be burned during the cokemaking process because of direct COG combustion in the oven [43]. COG combustion for electricity
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WEBSep 12, 2022 · In this study, we studied the feasibility of preparing highquality needle coke from coal liquefaction pitch. Nine types of blending pitch (coal liquefaction pitch and anthracene oil mixed with different ratios) were used as raw materials to generate needle coke via the cocarbonization method. Optical microscopy, Xray diffraction, Raman .
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WEBDec 7, 2020 · The result of the coal blend. consideration will be a blending decision. grid with chosen coal quality variables. along with its value ranges to produce. coke of desired quality. After the blend ...
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WEBMay 1, 2013 · A novel technique has been developed based on a coefficient, viz. Composite Coking Potential (CCP), for selecting coals for nonrecovery coke making process. CCP value assesses the suitability of a coal/coal blend for producing coke of desired quality, which measured by coke strength after reaction (CSR).
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WEBMar 10, 2020 · Coal plasticity is a phenomenon directly affecting the creation of coke structure. It is very much a time and temperaturedependent transformation of the coal matrix, which allows changing the physical phase from solid to liquidlike and again into solid of different properties. The coking process, particularly in a plasticization .
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WEBNov 21, 2019 · Cokemaking is the process of heating coal to produce coke, the solid carbonaceous residue that remains after certain types of coal are heated to a high temperature. Hightemperature cokemaking ...
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WEBMay 1, 2018 · Within the coke making industry, the ability to accurately predict the quality of the coke produced from a variety of global coal basins is critical in both coal selection and blast furnace control. However, due to the complexity of the coke making process, the prediction of the resulting coke properties is a difficult task.
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WEBNov 26, 2018 · The principle of binder free coal briquetting is to briquette coal with a suitable size. Under the extremely high pressure of the briquetting machine, all air is squeezed out, the coal particles are fully integrated then. The cohesive properties of the particles are firmly bonded to the coal powder, which makes the coal briquettes.
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WEBJan 23, 2023 · The focus of present research is to see the effectiveness of Pilot scale Batac jig for beneficiation of coarse (− 13 + 1 mm) low volatile coking coal from Jharia through a series experimentation wherein appropriate diverse process parameters were exploited for definitive study. The feed coal properties were measured in terms of proximate and .
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WEBMar 1, 2011 · Section snippets Experimental. The whole formed coke production process, involving phenolic resin's preparation, their blending, coal tar pitch preparation and blending it with the phenolic resins blend, coke breeze and/or anthracite grinding, mixing the blended binder with the coke breeze or anthracite, briquetting, curing the green .
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WEBAug 8, 2021 · The anthracite and bituminous coal selected in the experiment were blended. To ensure that the fixed carbon content of the blended coal was above 70%, they were blended according to the following four proportions of anthracite and bituminous coal: 5:5, 6:4, 7:3, and 8:2. The proximate analysis of the blended coal is shown in Table 3.
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WEBFeb 15, 2024 · Different pyrolysis temperatures and times would prepare biochar with various performances, where the difference in volatile matter content might affect its cocarbonization with coal tar pitch [21]. Both coke breeze and metallurgical coke come from the same manufacturer, so this coke breeze is produced from the production and .
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WEBOct 13, 2022 · Coal properties for coke making process affect not only the battery operation but also coke quality. Quality parameters of coking coal also affect the techno economy of the entire steel plants, as more than 50% of raw material cost is contributed by coal. Therefore, a cost effective and judicious utilization of coal is very much essential .
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WEBMar 1, 2011 · In order to increase the usage of semisoft coking coal and the productivity in cokemaking, a novel process of charging only briquettes into a conventional slottype coke oven was studied from the ...
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WEBFeb 1, 2009 · The preservation of metallurgical coal and coke cost reduction are gaining much importance in iron and steel industry. The effort is being made worldwide to increase the use of inferior grade ...
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WEBMay 1, 2018 · 1. Coal in the blast furnace. Coal is a critical part of the ironmaking process, as either coke or as an injectant. In the form of coke, it provides physical support for the ferrous materials (burden) in the blast furnace, as well as providing a source of heat and the reducing environment necessary for the production of iron [1], .
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WEBJul 1, 2010 · The permeability of the plastic coal layer and the coking pressure for the same single coal and the same blended coal were measured and the relationship between them was investigated. Then the 'inert' (pressure modifier) effect of high volatile matter coking coal, semianthracite and coke breeze was studied and the following conclusions ...
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WEBJul 15, 2021 · Reducing cost, maintaining coke strength, and now decarbonisation are all major drivers of coke oven technology developments. Coke costs represent ~15% of total steelmaking costs. However, as the costs of production vary significantly, some steelmakers report coke costs to be over 40%. As a result, the availability, quality, and price of coal ...
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WEBNov 14, 2019 · The supply of coal and the discharge of coke are not performed at the same time in all the coking chambers; these operations follow an operating plan. The coking process in a coking chamber is a series of changes from blended coal to coke, and the length of time from coaling to pushing for one coking chamber is called the coking time.
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WEBApr 10, 2013 · Coke Oven Gas Generation and Usage. Coke is an essential input for the ironmaking process. For making coke, coal is heated in the absence of air to drive volatile matter (VM) from it. Conversion of coal to coke is called coal carbonization and the process is carried out in coke ovens. A coke oven battery consists of a number of .
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WEBCoke was first produced commercially in England in the early eighteenth century. By the early to mid1800s, coke was being widely produced in Europe and the United States of America as the major fuel for blast furnaces. Coal carbonization is a process that yields metallurgical coke for use in ironmaking blast furnaces and other metalsmelting ...
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WEBJun 1, 2020 · The remainder of this paper is organized as follows. Section 2 describes how the coal blending and coking process is analyzed. Section 3 introduces our new coke quality prediction model, based on Gaussian functions and XgboostCSVR. Section 4 proposes our MPSObased blended coal cost optimization method. Finally, Section 5 .
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WEBIncorporating carbon into molten iron, known as carburization, is a critical process in ironmaking. During the refining process, the carbon content of coke is approximately 85 % to 90 %, influenced by the type of coking coal used. Apart from carbon, coke contains about 10 % ash and a minor proportion of volatile substances.
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A material supplier from Belgium would like to produce limestone powder for his custome...
India is rich in various mineral resources and it is an important mineral processing market
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