WEBOct 1, 2020 · Bauxite residues known as "Red Mud" (RM) are the principal waste of caustic digestion of bauxite from the Bayer Process, whose costs of disposal are expensive and cover 5 % of the total costs of extraction and processing for aluminum production. Nevertheless, this material can be considered an important source of highvalue .
WhatsApp: +86 18203695377WEBAug 1, 2017 · 1. Introduction. Globally, more than 95% of alumina is produced from bauxite. As one of the main components of bauxite, TiO 2 has significant effects on the Bayer digestion process despite its low content (mass percent –8%). During the dissolution of bauxite, especially diaspore, TiO 2 becomes involved in complied .
WhatsApp: +86 18203695377WEBJul 13, 2005 · The Bayer process, as it has become known, is used for refining bauxite to smelting grade alumina (aluminum oxide), the precursor to aluminium. Typically, depending upon the quality of the ore, between and tonnes of bauxite is required to produce 1 tonne of alumina. The Bayer process is a cyclic one and is often called Bayer cycle.
WhatsApp: +86 18203695377WEBFeb 27, 2019 · The bauxite is then transported to the crushing and washing area, reducing the particle size and increasing the available surface area for the digestion stage. The material that is discharged from the mill is called slurry; Digestion: The slurry is pumped to a digester where the chemical reaction to dissolve the alumina takes place. A hot ...
WhatsApp: +86 18203695377WEBDOI: /s(22)660047 Corpus ID: ; Enhanced conversion mechanism of Algoethite in gibbsitic bauxite under reductive Bayer digestion process article{Zhou2022EnhancedCM, title={Enhanced conversion mechanism of Algoethite in gibbsitic bauxite under reductive Bayer digestion process}, author={Guotao Zhou and .
WhatsApp: +86 18203695377WEBJun 15, 2023 · The alumina extraction and iron minerals' comprehensive utilization of technology that could replace the current Bayer process have not yet been formed. In the current Bayer digestion process, gibbsitic bauxite was digested at a temperature, alkali concentration, and time of 100–150 °C, 120–190 g/L, and 10–90 min, respectively.
WhatsApp: +86 18203695377WEBApr 1, 2020 · Abstract. In this paper, digestion behavior and removal of sulfur in highsulfur bauxite during Bayer process were studied. The thermodynamic analysis shows that pyrite reacts with alkali solution ...
WhatsApp: +86 18203695377WEBSep 1, 2018 · [Show full abstract] Bayer Process, the bauxite can be economically digested through Bayer Process. Leaching rate of alumina from the bauxites can reach over 85% after 60 minutes of digestion at ...
WhatsApp: +86 18203695377WEBGu songqing, Yin Zhonglin, Zhou Huifang, et al. Behaviour of illite in the Bayer digestion preheating process of diasporic bauxite. Light Metals 1992, p109–112. ... Influence of lime adding method on scaling process in bayer preheating process of diasporic bauxite slurry[J]. The Chinese Journal of Nonferrous Metals, 2001, 11 (5): 910–914.
WhatsApp: +86 18203695377WEBFeb 1, 2013 · The transition of alumogoethite into other forms in Bayer digestion process is important for alumina recovery for lateritic bauxite. RD patterns of red mud under different conditions: (a ...
WhatsApp: +86 18203695377WEBJun 15, 2019 · 1. Introduction. The Bayer process is an industrial method of bauxite pressure digestion in strong sodium hydroxide caustic solutions. As a result, aluminium hydroxide is selectively extracted, crystallized from the process liquor and then calcined to metallurgical grade alumina (Chin, 1988).The current study is performed in association .
WhatsApp: +86 18203695377WEBBauxite (<75 μm) was weighed and transferred into a 2 M NaOH solution, then heated to 150 • C for 2 h while being constantly stirred under atmospheric pressure. Throughout the digestion, the pH ...
WhatsApp: +86 18203695377WEBApr 1, 2020 · During digestion process, the S 2 O 3 2− reacts with Fe to corrode equipment, it is extremely dangerous in Bayer process. When the sulfur content of bauxite is over %, the equipment (such as sleeve pipe preheater, flow pipes, and valves etc.) can be corroded seriously after one month. So the S 2 O 3 2− must be removed in the .
WhatsApp: +86 18203695377WEBNov 1, 2023 · Aluminum demand has increased with modernization of our society. As the primary source of aluminum is bauxite ore, this has resulted in more accumulation of bauxite residue. A bauxite residue typically contains 15–25% of alumina depending on the origin of its ore and process conditions. Along with alumina, it also contains iron, .
WhatsApp: +86 18203695377WEBMay 23, 2012 · The main silica minerals in the bauxite are kaolinite and chamosite. The presence of high silica causes high boundsoda losses in the red mud in the Bayer process, but a part of silica content in ...
WhatsApp: +86 18203695377WEBJul 1, 2010 · In the Bayer process, the bauxite dissolves in a sodium. hydroxide solution at temperatures ranging from 373 to 543. K depending on the form of alumina in the bauxite [1,10]. Dissolution ...
WhatsApp: +86 18203695377WEBOct 29, 2019 · The utilization of valuable minerals in bauxite or red mud is an important measure to reduce the waste discharge generated by the Bayer process;10,11 the proposed methods can be accordingly divided into two egories: (a) for treating bauxite ore: gravity/magnetic beneficiation,12 flotation,13 reductive roasting–iron .
WhatsApp: +86 18203695377WEBMay 1, 2010 · The digestion behavior of Australian gibbsiteboehmite bauxite and pure quartz in the Bayer process at 230–250 °C was systematically studied in this paper. The mineral composition and morphology of the reaction products were characterized and the kinetics of the quartz dissolution process was studied in detail.
WhatsApp: +86 18203695377WEBNov 5, 2023 · Section snippets Generation of red mud and its utilizations. An alumina refinery extracts pure aluminum oxide (Al 2 O 3) from bauxite by using the Bayer is ground and then digested with hot caustic solution to produce sodium aluminate liquor and undissolved solid residue with varied temperature depending upon .
WhatsApp: +86 18203695377WEBFeb 9, 2023 · Bauxite residue (BR) is a byproduct of the Bayer process for alumina production. The physical and chemical characteristics of BR from gibbsitic bauxite such as the fine particle size distribution and mineralogical phases (hematite, sodalite, goethite, anatase, gibbsite and quartz) prevent its wide use and limit the recovery of elements by .
WhatsApp: +86 18203695377WEBDigestion: Dissolving bauxite's alumina content. Bauxite is finely ground in mills, and then mixed with a hot, caustic soda solution. This dissolves the alumina contained in the bauxite. The solution is then cooled in a series of flash tanks. ... This red mud is a byproduct of the process. After several washing stages to recover caustic soda ...
WhatsApp: +86 18203695377WEBJan 15, 2015 · During the bauxite digestion process, the desiliion reactions are quite complied because of the various minerals in bauxites and the changeable digestion conditions (Pan et al., 2012 (Pan et ...
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