WEBAug 16, 2023 · Applying hydrogenrich energy such as natural gas to replace coal/coke in the steel industry can efficiently mitigate CO 2 emissions and accelerate the process of carbon neutrality. Gas injection sintering technology has been widely used in industry for more than ten years, but the replacement ratio of solid fuels by hydrogenrich gas has .
WhatsApp: +86 18203695377WEBMar 1, 2019 · The iron ore sintering, an energyintensive industry, contributes to large emissions of Volatile Organic Compounds (VOCs) due to its high dependence on fossil fuels. The emissions of VOCs from the iron ore sintering process have been ignored until now, despite the welldocumented atmospheric and human health hazards associated .
WhatsApp: +86 18203695377WEBJan 1, 2018 · The growth index of the quasiparticles increased by 30% when using iron ore AR2 to replace half of iron ore AR1. The vertical sintering speed and the productivity of sinter improved to mm ...
WhatsApp: +86 18203695377WEBLimestone or quicklime is a necessary flux in the iron ore sintering process. Its production and appliion process will cause CO 2 emissions and various environmental pollution, but this has not attracted enough attention. Carbide slag (CS) is a calciumrich solid waste produced in acetylene production, the harmless disposal of which is still incomplete, .
WhatsApp: +86 18203695377WEBFeb 21, 2021 · The lowsilica and low basicity sintering is an effective measure for improving iron grade of sinter and reducing the slag amount of ironmaking and steelmaking. Sintering of the mixture at basicity (,, and ) and SiO 2 content (,,,, and ) were conducted in a sintering pot, and the microstructures of typical sinters ...
WhatsApp: +86 18203695377WEBApr 11, 2017 · The mechanism of arsenic removal during a sintering process was investigated through experiments with a sintering pot and arsenicbearing iron ore containing arsenopyrite; the corresponding chemical properties of the sinter were determined by inductively coupled plasma atomic emission spectrometry (ICPAES), X .
WhatsApp: +86 18203695377WEBNov 16, 2020 · The sinter process of iron ore with biomass carbon instead of coke breeze as fuel was investigated via thermodynamic analysis in this paper through a comparison of sinter composition indexes, metallurgical properties, and pollutant emissions. Straw charcoal was used in this paper, and its replacement does not adversely affect the .
WhatsApp: +86 18203695377WEBJun 1, 2015 · Abstract. Flue gas recirculation has been introduced into iron ore sintering process to reduce pollutant emissions. Compared with the conventional process, the sintering indices reduce gradually ...
WhatsApp: +86 18203695377WEBOne of the most challenging issues of the actual steelmaking industry is the mitigation of CO 2 emissions. To cope with this target, the massive use of granulated biomass and fuel gas in the iron ore sintering process are a promising technological solution and can contribute to mitigating the environmental impacts of the steel plant.
WhatsApp: +86 18203695377WEBDec 1, 2012 · The iron ore sintering process is a key technology in the steel industry due to its possibility of recycling waste solids or powders internally produced during the raw materials handling or ...
WhatsApp: +86 18203695377WEBMay 1, 2020 · One of the most challenging issues of the actual steelmaking industry is the mitigation of CO 2 emissions. To cope with this target, the massive use of granulated biomass and fuel gas in the iron ore sintering process are a promising technological solution and can contribute to mitigating the environmental impacts of the steel plant.
WhatsApp: +86 18203695377WEBJul 25, 2016 · DOI: / Corpus ID: ; Sinter strength evaluation using process parameters under different conditions in iron ore sintering process article{Cheng2016SinterSE, title={Sinter strength evaluation using process parameters under different conditions in iron ore sintering process}, .
WhatsApp: +86 18203695377WEBJan 1, 2022 · Abstract. Sintering is the most economic and widely used agglomeration process to prepare iron ore fines for blast furnace use. In this chapter, the sintering process is first described to identify the key steps of the process, that is, granulation and thermal densifiion. Discussion is then focused on the effect of the chemical, physical ...
WhatsApp: +86 18203695377WEBThe iron ore sintering process is the main source of VOCs emission in the iron and steel industry, and its VOCs emission accounts for about % . The organic compounds in the solid fuel and the oil components from the raw materials such as rolling oily sludge are pyrolyzed in the preheating layer (150–900 °C) to produce VOCs [ 9, 10 ].
WhatsApp: +86 18203695377WEBAug 1, 2019 · An iron ore sintering process is the first procedure of steelmaking industry. It produces sinter for feeding into the blast furnace (BF). Empirical experiences show that a 1% decrease of iron grade (TFe) in produced sinter turns into a 2% increase of BF fuel ratio and a 3% decrease of BF output (Wang, 2011). So, the TFe is an important quality ...
WhatsApp: +86 18203695377WEBApr 2, 2010 · Iron ore sintering is a material preparation process employed worldwide in the production of iron and steel. According to statistical data on pollution, sintering plants rank second in terms of toxic emissions, after the incineration of municipal solid waste (Menad et al., 2006; Remus et al., 2013 ). Of the eight CORINAIR (Core Inventory of Air ...
WhatsApp: +86 18203695377WEBOct 1, 2022 · In this case, the iron ore sintering process serves as the first step in the ironmaking process and provides the main raw material for the blast furnace. The sintering process consists of the following three phases (Er et al., 2000). First, the raw materials including iron ore, coke, coal, quick lime, returned sinter, and other additives are ...
WhatsApp: +86 18203695377WEBJan 1, 1998 · Preparation of iron ore sinter consists essentially of two steps. One, granulation in a rotary drum of moist raw sinter feed. comprising iron ore fines, coke breeze, limestone, lime, dun. ite and ...
WhatsApp: +86 18203695377WEBMar 20, 2020 · In the iron ore sintering process, it is desirable to maximize the productivity and quality of sinter while minimizing the fuel consumption for any given raw material (iron ore, flux and solid fuel) quality. However, given the complexity of the sintering process and the large number of manipulated variables, it is not practical for .
WhatsApp: +86 18203695377WEBJan 31, 2014 · For conventional iron ore sintering process, improving the raw materials is a practical measure to enhance production indices, and many researches have studied the issues of ore blending or ...
WhatsApp: +86 18203695377WEBFeb 13, 2019 · Coke breeze is the main heat source in sintering process. Its combustion yields enough amounts of heat which melts the sinter mix. One of the factors that significantly affect the course of coke breeze combustion is its grain size [1,2,3].It is known that finegrained coke reduces permeability of the sinter mix and the use of coke breeze .
WhatsApp: +86 18203695377WEBOxygen enrichment is believed to improve productivity and reduce fuel consumption, while gas fuel injection is assumed to improve the product yield and quality in iron ore sintering process. It is important to understand the mutual effect of oxygen enrichment and gas fuel injection for combined usage of these two techniques. A mathematical model is .
WhatsApp: +86 18203695377WEBJul 1, 2020 · An iron ore sintering process is the secondmost energyconsuming process in the ironmaking industry. The iron ore mix, coke, and solvent are taken as raw materials for the production of sinter with certain physical strength and chemical compositions (Lu, 2015). ... In the ELM training process, the weights connecting the .
WhatsApp: +86 18203695377WEBJan 1, 2016 · Generally, in the iron ore sintering process melting phase provides the coherency needed for high strength sinter. The amount of melt generated is highly dependent on the residence time at temperature of greater than 1100 °C. Other than residence time, the amount of melt formed will also depend on maximum temperature .
WhatsApp: +86 18203695377WEBMay 1, 2021 · Abstract. Tumble Strength (TS) of iron ore sinter, affected by numerous factors, is considered as a vital performance to assess sinter quality for blast furnace (BF) ironmaking. For the sake of ...
WhatsApp: +86 18203695377WEBJun 1, 2021 · Sintering, a primary way to make highquality artificial iron ore from lowgrade iron ore, has received widespread attention. Sintering is a thermal agglomeration process, which involves several chemical–physical reactions (Chen et al., 2020). Burnthrough point (BTP) is a parameter with significant meaning in the iron ore sintering .
WhatsApp: +86 18203695377WEBOct 19, 2016 · Basic sintering technology. The sintering technology is basically an agglomeration process for the iron ore fines which is dependent on heat to melt the surface of the smaller particles together to form larger agglomerates. A typical sinter plant consists of a number of sequential operating units with the sinter machine at the heart of .
WhatsApp: +86 18203695377WEBJan 15, 2022 · The iron ore sintering process is an agglomeration process to form highstrength sinter. It involves granulating the mixed ore, flux, and solid fuel, distributing the granulated materials in the bed, igniting the solid fuels (coke breeze), sintering the ironbearing materials via the combustion of solid fuel in a grate with air suction beneath ...
WhatsApp: +86 18203695377WEBDec 1, 2023 · As a preprocessing of blast furnace ironmaking, the iron ore sintering process accounts for 6–8% of the total energy consumption in the steel industry. About 75–80% of energy consumption is provided by coke, anthracite and other fossil fuels [8]. Using cleaner and more efficient fuels to replace fossil fuels such as coke and anthracite .
WhatsApp: +86 18203695377WEBJun 8, 2023 · Iron ore sintering is the iron ore powder agglomeration process that changes fine iron ore powder into the lumpy ironbearing raw material used for blast furnace ironmaking. Hightemperature process and addition of alkaline flux will improve metallurgical performance of ironbearing raw material. Besides, the sintering process .
WhatsApp: +86 18203695377WEBAug 1, 2013 · Sintering is a process where a mixture of ore, flux and coke is agglomerated (agglomerated) in the sinter plant to produce suitable sintered products in terms of composition, quality and ...
WhatsApp: +86 18203695377WEBJan 1, 2012 · A mathematical model of the iron ore sintering process in a fixed sinter bed and optimisation of the process parameters using real valued genetic algorithm is described. The mathematical model is ...
WhatsApp: +86 18203695377WEBFeb 5, 2022 · The following advantages are mainly realized in iron ore sintering process to treat MSWIFA: (1) MSWIFA can be used as calcium based flux in sintering process, and the high temperature process is conducive to the decomposition of dioxins (Wong et al., 2020); (2) Sintering has a complete flue gas purifiion system, which can deal with .
WhatsApp: +86 18203695377WEBOct 1, 2023 · The iron ore sintering process is a critical step in ironmaking, where finegrained raw materials are transformed into porous yet solid and cohesive mass known as sinter. The sintering process usually converts lean iron ore into rich iron ore, which provides uniform and homogeneous raw material for blast furnace [1], [2], [3] .
WhatsApp: +86 18203695377WEBJun 24, 2015 · It may be recalled that grinding iron ore grinding step as needed by pelletising technique. It may be recalled that grinding iron ore is very expensive process. The iron ore particles from 10mm to 3mm are accepted directly for sintering. The particles smaller than are nodulised to 3 – 4 mm size and then sintered. iii.
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